OpsDeck — Predictive Intelligence for Heavy Manufacturing Plants
OpsDeck predicts stockouts, shipment delays, and continuity risks up to 72 hours before they stop your line — so plant teams act before production is affected.
Built for steel, raw material planning, procurement, and plant operations teams.
OpsDeck exists because the problem isn't visibility — it's timing.
Your plant runs on Excel — until a line stops.
“We don't detect shortages. We discover them after production is already at risk.”— Raw Material Planning Head, Indian Steel Plant
Fragmented data across systems
Stock in SAP. Inbounds on WhatsApp. Consumption in Excel. No single source of truth.
24–72 hour decision lag
By the time data reaches you, the risk window is already closed.
Reactive firefighting
Teams respond to shortages after production flags them — not before.
ERP shows the past
SAP records what happened. It doesn't predict what's coming.
Result:You only know about a disruption when it's already costing you.
Know your next disruption before it hits your plant.
Built for real-world plant conditions — not perfect data.
Connect your data sources
CSV, Excel, Google Sheets, OneDrive, SharePoint. Auto-mapped.
Create a live plant model
Stock, shipments, and thresholds — normalized per plant.
Predict stockout risk
Days of cover, weighted pipeline, value at risk.
Surface critical risks
Auto-generated alerts, owners assigned, SLA tracked.
Act before disruption
Executive dashboard, attention queue, daily decisions.
OpsDeck continuously calculates how many days your plant can run — before a stockout risk emerges.
Accounts for shipment delays, confidence levels, and data freshness.
Your current system wasn't built to prevent disruptions.
OpsDeck doesn't replace your ERP — it sits on top and tells you what's about to go wrong.
Manual + ERP-driven operations
- Stock in SAP, shipments on WhatsApp
- Decisions based on outdated data
- Risks identified after production impact
- No clear ₹ value of disruption
- Teams operate in reactive mode
OpsDeck control tower
- Unified view across stock, shipments, consumption
- Real-time risk visibility with 72h early warning
- Alerts before disruption hits the plant
- ₹ value at risk calculated continuously
- Teams act before production is affected
OpsDeck doesn't just show you data. It tells you what will cost you — before it happens.
Every feature built for one outcome — continuity.
Days-to-Line-Stop Scoring
Every plant-material gets a live Critical/Warning/Safe score, updated every time new data arrives.
Weighted Inbound Intelligence
Inbound shipments discounted by state, confidence, freshness. Planned counts less than vessel at port.
Value at Risk in ₹
Every risk signal converted to rupee exposure using production value per MT and material criticality multipliers.
Supplier Intelligence
Automatic reliability grades A–D. On-time %, avg ETA drift, risk signal %. The data moat that compounds over time.
Exception Engine + SLA
Stockout risks, ETA delays, data quality issues auto-generate exceptions with owners and SLA deadlines.
AIS Vessel Tracking
Live vessel position updates ETAs automatically. Contribution factors refresh in real time as vessels move.
Forward Projections
Projected days-of-cover at Day 7, 14, and 30 — act weeks before a crisis, not hours after.
Executive Dashboard
One view. All plants. Critical risks, open exceptions, attention queue sorted by SLA breach and urgency.
Works With What You Have
Sits on SAP, Excel, Google Sheets. No rip-and-replace. No IT project. Up and running in days.
The question every COO asks every morning — answered.
“Which material will stop my line — and on exactly which date?”
OpsDeck calculates days-to-line-stop for every plant-material combination. It factors in current stock, weighted inbound pipeline, and daily consumption to give you a single number that tells you exactly when action is required.
PLANT RISK DASHBOARD
Know which suppliers you can trust — and which you can't.
OpsDeck automatically assigns reliability grades to every supplier based on historical performance. On-time delivery percentage, average ETA drift, and risk signal frequency combine into a single letter grade that evolves with every shipment.
Built to be impossible to replicate quickly.
Proprietary Data Moat
COMPOUNDING- →Supplier behaviour fingerprints from real operational data
- →Port delay patterns per supplier per season
- →Impossible to replicate without years of live plant data
AIS Integration
12-MONTH GAP- →Live vessel tracking feeds directly into risk calculations
- →ETAs auto-update — no manual uploads required
- →Real-time contribution factor refresh as vessels move
Patent Pending
FILED- →Weighted inbound confidence algorithm
- →Value-at-risk for production continuity
- →Forward projection via confidence decay curves
Switching Cost Moat
STRUCTURAL- →Embedded in daily procurement workflows within weeks
- →Morning digest becomes start of every planner's day
- →Historical exception data and supplier scores live in OpsDeck
Priced for impact — not seats.
OpsDeck is priced per plant, based on the value at risk and complexity of your operations.
PILOT DEPLOYMENT
- Single plant
- Excel / sheet ingestion
- Risk visibility dashboard
- Basic alerts
OPERATIONAL DEPLOYMENT
- ERP + live data integration
- Exception engine with SLA
- Multi-user workflows
- Value at risk tracking
ENTERPRISE CONTROL TOWER
- Multi-plant visibility
- Advanced risk modeling
- Custom integrations
- Dedicated support
Typical ROI: Preventing one line stoppage covers 6–12 months of OpsDeck.
Ready to see your plant's risk before it becomes a crisis?
20 minutes. We show you OpsDeck on your plant's data. No pitch. Just your numbers.
opsdeck.in · Jharkhand, India · Heavy manufacturing only · No spam, ever.
If your plant depends on raw materials, this pays for itself in one disruption.
OpsDeck gives you early visibility into stockouts, delays, and value at risk — so you act before production is affected.
Currently onboarding a limited number of pilot plants.
Typical setup: < 1 week | No ERP replacement required